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Have you ever examined an egg box and wondered why it is such an unusual shape? Like most packaging, egg boxes have been carefully designed. Each box is strong, yet fairly lightweight. This makes transportation and storage of the eggs easier. The individual compartments inside the box prevent the eggs from rolling around and smashing, while the flat tops mean that the boxes can be stacked easily.


Eggs are usually packaged in batches of 6 or 12.

Most egg boxes are made from a lightweight fibre which is cheap to produce and easy to work with. It is also biodegradable, which means that it is better for the environment.

Packaging is an important source of consumer information. It not only identifies the brand but also tells the customer important details such as 'best before' date and cooking and storage instructions. European Union regulations mean that every egg box must tell the customer: the quantity of eggs in the box, the size of the eggs in the box, give an indication of the quality of the eggs (see "Facts & Figures", "The egg pack") and list the registered number of the appropriate packing station.


A typical egg box.

Many eggs in the UK also carry the Lion Quality mark which guarantees that the eggs have been produced in accordance with The Lion Code of Practice (see Summary of the Lion Quality Code of Practice), which sets higher standards of food safety and animal welfare than required by law.

 

(a) Print out the diagram of a typical egg box and correctly label it.

(b) List ten important considerations when designing packaging.


1. Eggs come in four sizes:

Small (53g and under)
Medium (53-63g)
Large (63g-73g)
Very Large (73g and over).

(i) Working in a group of four, design an egg cup that would be suitable to hold one or two large boiled eggs.

You will need to think about:

Competition - what products are already available/how will your design be different?

Costs - will it be mass-produced or hand-made/will it be cheap, durable, easy to clean?

Aesthetics/function - will it be attractive to look at /will it hold the egg properly?

(ii) Once you have discussed your ideas, write up a proposal outlining your design. State clearly how you propose to plan, make, test, and evaluate your design. You may want to make each member of your group responsible for a particular stage of the process. Include an illustration or model of your finished design.